New American Manufacturers


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Hinrichs: Ford must standardize its plants

12:01 am U.S. ET, June 15, 2009
Whenever Ford Motor Co. builds a new plant -- anywhere in the world -- Ford manufacturing chief Joe Hinrichs now requires that it have the same processes and equipment as other company facilities. Read More »
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VW U.S. plant wants 80% local content
12:01 am U.S. ET, June 15, 2009
The Volkswagen Group has created a U.S. purchasing group based in Chattanooga, Tenn., to meet a demanding local-content target for its U.S.-built sedans. ...

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Honda moves more parts in-house in Ala.
12:01 am U.S. ET, June 15, 2009
To reduce the cost of building vehicles in Alabama, Honda Motor Co. is taking over some of its suppliers' jobs there. Bringing the parts work inside its Lincoln, Ala., as ...

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Cowger: Standards key to GM small-car profits
12:01 am U.S. ET, June 15, 2009
General Motors thinks it has created a method to build small vehicles profitably in North America and calls it interbuildability. Competitors know the concept as standard ...

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Exports, flexibility help BMW's U.S. plant avoid layoffs
12:01 am U.S. ET, June 15, 2009
Strong vehicle exports and manufacturing flexibility have allowed BMW's U.S. plant to weather the economic downturn without layoffs of permanent workers, the factory's ch ...

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Auto supply chains are wary during bankruptcies
12:01 am U.S. ET, June 12, 2009
Transplant automakers remain vulnerable to supply chain interruptions caused by the General Motors and Chrysler LLC bankruptcies, and are keeping in close communications ...

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Toyota considers alternative use for Mississippi plant
10:21 am U.S. ET, June 10, 2009
Toyota's stalled Prius factory project in Tupelo, Miss., might not be a Prius factory when work on the plant finally resumes. The company is entertaining new ideas about ...

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Exports, flexibility help BMW's U.S. plant avoid layoffs
3:18 pm U.S. ET, June 10, 2009
Strong vehicle exports and manufacturing flexibility have allowed BMW's U.S. plant to weather the economic downturn without layoffs or derailing a $750 million expansion, ...

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Ford factory budgets must improve standardization, Hinrichs says
4:21 pm U.S. ET, June 10, 2009
Ford Motor Co. is so intent on standardizing factories and assembly plants worldwide that no money can be spent on plants unless the expenditure improves standardization, ...

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Mercedes uses downtime to train suppliers
9:38 am U.S. ET, June 10, 2009
Mercedes-Benz U.S. International Inc. is using vehicle production downtime at its Alabama assembly plant to train suppliers in the Mercedes production system, outgoing CE ...

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GM says it's ready to tackle small cars
11:31 am U.S. ET, June 10, 2009
Desperate to eliminate red ink, General Motors thinks it has created a factory method to build small vehicles profitably in North America. GM calls the method “interbuild ...

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U.S. purchasing group to help VW hit 85% local content
11:18 am U.S. ET, June 10, 2009
To hit a demanding local-content target for its U.S.-built sedans, Volkswagen Group will create a new U.S. purchasing group based in Chattanooga, Tenn. ...

Honda moves more parts in-house in Alabama
4:04 pm U.S. ET, June 9, 2009
To reduce the cost of building vehicles in Alabama, Honda Motor Co. is taking over some of its suppliers' jobs there. Bringing the parts work inside its Lincoln, Ala., as ...

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Slump shows who's flexible, who's not
12:01 am U.S. ET, June 1, 2009
When fuel prices went through the roof a year ago, most automakers were caught dangerously out of position. They weren't building anything like the mix of fuel-efficient ...

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Chrysler's Fiat makeover won't come cheap
12:01 am U.S. ET, June 1, 2009
Fiat's grand plan to convert Chrysler plants for production of Fiat-derived cars won't be easy, quick or cheap. Manufacturing experts put the cost of redoing a Chrysler L ...

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How the industry crisis forced Toyota to rethink flexibility
12:01 am U.S. ET, June 1, 2009
Planning and executing a change in the daily line speed -- known in manufacturing circles as changing the "takt" time -- is akin to directing the choreography of a Broadw ...

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Kia's suppliers: Up close and personal
12:01 am U.S. ET, June 1, 2009
Visitors quickly notice three things about the plant Kia Motors Corp. is constructing here. It's very big, very white and very remote. It feels like the middle of nowhere ...

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Bill Taylor led Mercedes through a decade of shifts in Alabama
12:01 am U.S. ET, June 1, 2009
Bill Taylor was a Ford career man in Canada in the 1980s before joining Toyota to help launch a Corolla plant in Cambridge, Ontario. The Corolla plant's record for high p ...

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How Honda adapts
12:01 am U.S. ET, June 1, 2009
Honda's assembly plant in Lincoln, Ala., already is building three light-truck models. But the volatile U.S. market means the company now must take advantage of even more ...

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Honda's man in Bama started out making motorcycles
12:01 am U.S. ET, June 1, 2009
Chuck Ernst has held several key jobs during 24 years with Honda, but he says his dream came true 10 years ago when he was put in charge of the Alabama Project. Ernst led ...

Canton passes its flexibility stress test -- at least so far
12:01 am U.S. ET, June 1, 2009
Nissan's assembly plant in Canton, Miss., was built to be flexible, but industry turmoil has tested the plant's adaptability in ways company officials could not have imag ...

If Mitsubishi's plant has a future, agility will be the key
12:01 am U.S. ET, June 1, 2009
Rumors of Mitsubishi's demise as a U.S. manufacturer have been around for years. But the company has passed up every opportunity to close its 21-year-old plant in Normal, ...

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Rapid response:
12:01 am U.S. ET, June 1, 2009
As Ford hustles to convert three North American truck plants to small-car production by 2011, the company also is making major advances in factory flexibility. Are Ford's ...

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Joe Hinrichs: Ford's true believer in flexibility
12:01 am U.S. ET, June 1, 2009
Joe Hinrichs knows that Ford Motor Co. must do better. Ford has improved the ability of its assembly plants to make multiple vehicles, but experts say the company still l ...

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At Spartanburg, flexibility means looking overseas
12:01 am U.S. ET, June 1, 2009
When the U.S. auto market crashed last year, BMW quickly shifted gears at its factory in Spartanburg, S.C. But instead of cutting production, it found new customers. Much ...

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VW's plan for Chattanooga: A fast and flexible launch
12:01 am U.S. ET, June 1, 2009
After two decades of trying to serve the U.S. market from a low-cost production base in Puebla, Mexico, Volkswagen is returning to the United States with an entirely new ...
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